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The silence comes as a surprise, as one steps into the premises
of Ford India.
But hey! this is supposed to be a manufacturing unit. So where
are the noises associated with a factory?
But then, you have to walk half a kilometre to get to the Press
Shop from the corporate office and probably another half to the
Body Shop and another half to the Paint Shop and another to the
Trim Chassis and Final Line and another to the Finished Car parking
yard.
Whew! But then you are talking about 250 acres of land. And an
investment of over Rs 1700 crore.
Welcome to the Integrated Manufacturing Facility of Ford
India Limited, situated about 45 kms from Chennai, at Maraimalai
Nagar.
After
a guided plant tour, we hurried back to the corporate office for
the interview with the President and Managing Director of
Ford India,
Phil Spender. He comes to India after completing his assignment
as Plant Manager at Ford Motor Company's Broadmeadows plant in Australia.
He has been with Ford for the last 24 years.
Spender and his wife live in Chennai, close to Ford India's corporate
office and manufacturing facility. He has two teenage children studying
in Australia.
He admits to being a bit shocked at first, by the enormous population
in India, the sheer numbers, the busyness and the relative chaos
involved. The Spenders however, enjoy living in Chennai. They like
the Coffee bars in Chennai. And he enjoys playing golf. His favourite
landmark in Chennai is Fort St. George and Marina's promenade.
The interview was scheduled for 3.30 pm.We walked in nervously
into Phil Spender's room, but were immediately put at ease by his
unassuming and easy-going manner. He insisted on sitting in front
of a poster of the latest
'Josh Machine', the Ikon Sxi.
Phil Spender speaks to www.chennaibest.com about the role of Ford
in India.
Going back to the very beginning of Ford,
why Chennai?
The first reason was because we could find and attract a very good
work force here. Tamil Nadu has very talented people. Very capable
and enthusiastic. The second reason was the Government encouraging
us to come here and working with us to make this project a success.
Then we got down to the practical issues of ports, electricity supply,
water and other services that we required, to build a business like
this.
How would you evaluate the Maraimalainagar
plant, as compared to the other Ford plants?
Well,
this is Ford's newest plant in the world. So, in terms of standards
that you see, as you have had a tour of the plant, this is world
class. The processes we use in the Paint Shop and the facilities
are just the same as in any other plant. I guess our processes have
more of a manual content at the moment, as we are comparatively
a small business. As time goes on and the market grows, we will
be able to add more of automation to the plant.
Looking back on the Ford experience in India,
what is it that you would have done differently?
Yes, it has made us think differently. Because, we were learning
more about a new market that we previously had no experience of.
If you trace our recent history, we learnt the market with the Ford
Escort. And we were able to use all of those learnings and experiences
to create the Ikon. And I firmly believe that the Ikon wouldn't
be successful today, if we didn't do the Escort in the first place.
And then when it comes to building the plant, the way its been done,
it has been a very good exercise. Excellent investment efficiency.
For the money we spent, we have been able to buy very good equipment
and build a world class plant.
Where does Ford see itself in the Indian Automobile
industry today?
We have a broader definition of leadership. We are not just about
making cars for the car's sake. We are trying to build a business
that would be here in a 100 years time, that would be regarded as
leaders in a whole range of ways. We are trying to build a business
where we have got a superior brand equity, that our people are thought
of as being the very best in the industry, that our opinion is valued
and is important. That India feels that we are making a contribution
to the country, as well as satisfying our business needs. And of
course, the way to do that is to have the right products that will
change value and demand. And once we have proved to ourselves that
we have mastered Ikon, it will be time to broaden the range and
bring other products and services into the market. We are patient
and trying to do things the right way.
With
so many new cars coming into the market, who do you see as your main
competitors?
I think there will be some consolidation in the market which will
largely be along global lines, but I think the emerging competitor
is quite clearly Maruti Suzuki. I wouldn't write them off.
They have just got to cope with adapting from a monopoly to a competitive
market. I am sure they will go through some difficulties, but they
will get there.
Do you see the price wars easing a bit?
Yes, I think they would start to go away. You can't have competitors
discounting irresponsibly, for very long. You can't sell vehicles
below cost for very long. At the end of the day, you are just not
viable as a business. I think some of the nonsense we have been
seeing in the market, will start to diminish. In fact, there are
some signs that it already has and clearly what we have tried to
do through all of this, is try to look after the 16,000 plus Ikon
customers that we have already got, ensuring that they have got
their value. I think Ikon represents our standing value. We didn't
do anything to devalue the investment and trust that they have in
us. We managed to go through the whole period without getting involved
in discounts and were one of the few competitors who did that.
With the Ford Ikon's line that says, " a car
made for India by Indians", do you see yourself going in for 100%
indigenisation?
No. I don't think so. It will never get all the way to 100%. But
it will get farther than it is today. We are still working on improving
our local content which is 73% at the moment, and it will get to
around 80% by this time next year.
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